I-disc yokusika ingilazi: indlela yokuthola imiphetho ebushelelezi

Isetshenziswa Kanjani I-Glass Cutting Disc Ekucwengweni Kwama-Edge?

I-disc yokusika ingilazi iyithuluzi elikhethekile lokuchoboza elihlanza imiphetho yengilazi esanda kusikwa ngokususa izinto ezilawulwayo. Ochwepheshe bayisebenzisa nemishini yokugaya ama-angle noma imishini esebenzisana nebhentshi ukuze:

• Ukuhlanza : Susa izinto ezibukhali ukuze uphephe
• Ukuphakama : Imiphetho eyindilinga ukuvimbela ukugxila kokucindezeleka (40% wokuphazamiseka kwephaneli yengilazi kuvela emaphethelweni angacwengiswanga ngeFraunhofer Institute)
• Ukuhlanzeka kobuso : Ukufinyelela amanani e-RA ≤ 0.8 μm ngokucaca okubonakalayo

Le nqubo iguqula izingxenye ezingasetshenziswanga zibe imiphetho enempilo ekulungele ukuvalwa noma ukupholishwa.

Indlela Ukwakheka Nokwethuka Kwezingilazi Okuthinta Ngayo Ukusebenza Kwe-Cutting Disc

Uhlobo Lwesigwalo	Ubunzima (Mohs)	Ukuzwela Okushisayo	Izici Zediski Ezinconywayo
I-Soda-Lime	6.5	Kancane	ubukhulu be-10 mm, isigaxa esimaphakathi (80-120)
Borosilicate	7.0	Kunye	I-Rim ehlukanisiwe, eqiniswe ngedayimane
Izindwangu eziqinile	6.8	Phantsi	Ukubekezelelana okuphezulu kwe-RPM, imisele yokupholisa

Ingilazi eminyene (≥ 6 mm) idinga izinhlamvu eziqinisiwe ukuze zimelane namandla okugaya. Amathuluzi angafani angenza izinga lokuqhekeka kwama-panel angu-5 mm liphindwe kathathu.

Izinhlobo Zama-disc Okuqopha Ingilazi: Idayimane vs. I-Silicon Carbide Yokuqopha Okubushelelezi

Amadiski Agcwele Amadayimane

• Ihlala isikhathi eside izikhathi ezingu-4 kunezindlela ezihlukile
• Ilungele ingilazi eqinile efana ne-borosilicate
• Izindleko $0.12-$0.18 nge-linear foot

Ama-disc e-SiC

• 30% ushibhile kusengaphambili
• Kungcono ukuba ingilazi ethambile engaphansi kuka-8 mm
• Funa amazinga okudla aphansi

Ama-diamond discs athola ukuvumelana komngcele ongu-91% ekusetshenzisweni kwezakhiwo naphezu kwezindleko eziphakeme.

Ukuqonda Ukusika Kokuqala: Amasu Okufaka Amaphuzu Ukuze Uhlanze Izinhlangothi Zengilazi

Indlela Yokufaka I-Glass Score Ngokufanele Usebenzisa Umshini Wokusika Ingilazi

Lungisa isondo lisondele ku-120° ngomfutho ongamaphilisi angu-8 kuya kwangu-12. Gcina ijubane elingama-intshi angu-6-10 ngomzuzwana ukuze uthole amaphuzu ahlanzekile. Amasondo e-carbide agcina ukucacisa isikhathi eside ngo-70% kunensimbi engilazini engu-5 mm.

Izingilazi Zokusika Ngepeni Nezikhipha Amafutha

Isici	Indlela Yokubhala	Ukudla ngamafutha
Ukugcoba	Ukufakwa kukawoyela ngesandla	Uhlelo oluzenzakalelayo lwamathangi
Kubalulekile kuma	Abasebenzisi abavamile	Ukuqashwa komsebenzi ezingeni lokukhiqiza
Ukuvumelana Kwe-Edge*	ukwehluka kwe- ± 15%	ukwehluka okungu-5%

*Ngokusho kwezindinganiso ze-ASTM C1048

Ukubaluleka Kokuthambisa: Ukusebenzisa Amafutha Okuzisika Ukuze Uqiniseke Ngokunembile

Amafutha amaminerali athuthukisa impumelelo yokuzama ukuqhuma kokuqala kusuka ku-65% kuya ku-92% engilazini engu-6mm. Faka amaconsi angu-2-3 ngaphambi kwesika, uphinde ufake njalo ngemva kwamasentimitha angu-12 ukuze uthole ukusika okugobile.

Ukuhlanza Imikhawulo Ngengilazi Yokusika

Ama-angle grinder ane-disc enamathe ayigugu ekuhloleni nasekususeni ukubola:

• Gcina ama-RPM angaphansi kuka-7000
• Gcina i-1530° i-engeli
• Gwema ukucindezela ngokweqile (kwandisa ukugqoka ngo-22%)

Isiqondiso Sokugaya Isinyathelo Ngesinyathelo

1. Qala nge-grit engu-80 uma kunamaphutha amakhulu
2. Ukuqhubeka ngokusebenzisa 220400800-igrit
3. Qeda nge-3,000-grit ukuze kube sobala

Ukugaya Okunomswakama Noma Okuqinile

Ifakti	Ukugaya Ngamanzi	Ukugaya Okuqinile
Ukulawulwa kwezindleke	ukwehliswa kwama-99%	Kudinga i-vacuum
Ukuphuma Kwesikhumba	I-mirror polish iyatholakala	Ukugqokwa kwe-satin
Ubukhulu obufanele	ingilazi > 6mm	ingilazi engaphansi kuka-6 mm

Izinhlelo ezimanzi zandisa isikhathi sokuphila kwediski ngama-35% kodwa zidinga ukufakwa kwamanzi.

Okwenza Ukuchoboza Amatshe Okugqwala Kube Okubalulekile

Uhulumeni Lwezindlela	Ukuphawula	Kususwe Imizwelo
60120	Susa izimpawu zokugaya	izingxenye ezihlanganisiwe
220400	Ukuhlanzeka okuphakathi	40100 μm
6003000	Ukulungisa Ngokukhangempeleni	izingxenye ezihlanganisiwe

Ukweqa izinyathelo kwandisa amaphutha emaphethelweni ngo-67%.

Ukufaka Isihlabathi Esimanzi vs. Ukufaka Isihlabathi Esomile

Ukufaka i-sanding emanzi kuvimbela ukuqhuma okuncane; ukufaka i-sanding eyomile kwenza ukususwa kube lula. Ukuze ugqame ingilazi, isihlabathi esimanzi esinama-grit angu-800+ ukuze sigcine ubuqotho.

Ukugcoba Okugcina Ngendwangu Yama-Emery

Ngemva kokuhlunga ngomshini:

1. Isihlabathi sesandla esinezindwangu eziqoshiwe ezingama-400
2. Ukuqhubeka nokudlula emhlabathini ongamamitha angu-1 0003,000
3. Qinisekisa ukufana kokubhucungwa ngaphansi kokukhulisa

Ukuxazulula Izinkinga Zama-Rough noma Ama-chipped Edge

Izimbangela Ezivamile Nokuvimbela

• Ukucindezela ngokweqile ngesikhathi sokubhala
• Izendlalelo eziqoshiwe zedayimane
• Izindlela ezingalungile zokwenza ithuluzi

Izolo :

• Faka ama-disc esikhundleni ngemva kwamahora angu-810
• Gcina 15°20° ithuluzi engela
• Izinhlelo zokupholisa ngamanzi ezingilazi ezingaphezu kuka-12 mm

Amasu Okulungisa Umphetho

Ukuze amaphutha amancane (≤2mm):

1. Ukugaya kabusha nge-0.5mm nge-pass (max 4,500 RPM)
2. Isihlabathi esihambisana nomngcele (12 inches/second)
3. Ukuqhubeka nokwenza ama-100400 ama-grits

Usomiso Lwesicatshulwa : Ama-diamond discs angu-32004,800 RPM alungisa amaphesenti angu-87 amapaneli ezakhiwo aqhekekile, asindisa ama-$58/m2 uma eqhathaniswa nokukhishwa.

Isikhombisi Sokuqala

Iyini injongo eyinhloko ye-disc yokusika ingilazi ekucwengweni kwe-edge?

I-disc yokusika ingilazi isetshenziselwa ngokuyinhloko ukucwenga imiphetho yengilazi esanda kusikwa, ukuqinisekisa ukuqina kwesakhiwo nokulungela izinqubo ezengeziwe njengokuvala noma ukupholisha.

Uhlobo lwengilazi luthinta kanjani ukukhethwa kwe-disc yokusika?

Ubulukhuni nokuzwela okushisayo kwezinhlobo ezahlukene zengilazi kubeka ukukhethwa kwama-disc okusika. Ngokwesibonelo, ingilazi ye-soda-lime idinga ama-disc anokuqina okuphakathi, kuyilapho ingilazi ye-borosilicate inenzuzo kuma-disc aqiniswe ngamadayimane.

Yiziphi izinzuzo zokusebenzisa ama-disc agcwele idayimane kunama-disc e-silicon carbide?

Ama-diamond discs ahlala isikhathi eside futhi anikeza ukuvumelana okungcono emaphethelweni, ikakhulukazi ezingilazini eziqinile ezifana ne-borosilicate naphezu kwezindleko zazo eziphakeme ekuqaleni.

Chaza umehluko phakathi kokuhlikihla okumanzi nokomile kwemiphetho yengilazi.

Ukugaya ngamanzi kunciphisa kakhulu uthuli futhi kufinyelele ekuqedeni okubukeka njengesibuko, kanti ukugaya okomile kudinga izinhlelo ze-vacuum futhi kuholela ekuqedeni kwe-satin.

Iziphi izinyathelo ezihilelekile ekuhluzeni kancane kancane amagquma emiphetho yengilazi?

Qala ngamasundu amakhulu ukuze ususe izimpawu zokugaya, uqhubekele phambili ngamasundu aphakathi ukuze uqhubeke ushaya, bese uqeda ngamasundu amahle ukuze uqede ukuwapholisha.